What are Rigid Set up boxes?

May. 13, 2023


Packaging is a critical element of any product that can significantly affect customers’ purchase decisions. One popular type of packaging is the rigid set up box, or simply known as a “set-up box”. As the name implies, rigid set-up boxes have a rigid structure that offers protection and support to the products that it contains. In this article, we will discuss what set-up boxes are, their benefits and uses, and the production process that is involved in manufacturing them.

What are Rigid Set up boxes?

Rigid set up boxes are a type of high-quality packaging that is mainly used to package luxury and high-end products like perfumes, cosmetics, electronics, and premium gift items. These boxes are not collapsible and have a rigid structure that can hold its shape even when subjected to force. Set-up boxes differ from other types of boxes like folding cartons that are designed to be collapsible and easy to store when not in use.

Rigid Set up boxes

Benefits and Uses of Rigid Set up Boxes

There are several benefits associated with using rigid set up boxes. One of the main advantages is their strength and durability, which ensures that the products inside are protected from damage during handling and transportation. Additionally, these boxes offer a premium and sleek look that can help to enhance brand image and attract customers. Other key benefits of rigid set-up boxes include:

• Wide range of customization options

• High-quality printing capabilities

• Can be designed to fit any product shape or size

• Suitable for heavy or fragile products

• Can be tailored to different shapes and openings

The customizable nature of set-up boxes makes them suitable for use in a wide range of industries, including cosmetics, electronics, fashion, and gift items. They are also used in the food industry to package high-end confectioneries and chocolates, and in the pharmaceutical industry to package high-value medicines.

Production Process in Making Rigid Set up Boxes

The production of rigid set up boxes is a complex process that requires specialized equipment and skilled personnel. The process of making set-up boxes typically involves several stages, including:

Cutting the Cardboard Stock: Rigid set-up boxes are made using paperboard or cardboard stock. Initially, the cardboard stock is cut to size and creased to allow for easy folding and gluing.

Decorating: After cutting and creasing, the cardboard is decorated with patterns and designs that match the client’s specifications. This is done using high-quality printing techniques such as lithography, screen printing, and embossing.

Laminating: Once the cardboard is decorated, it is laminated using adhesive glue to provide additional strength and rigidity. This is where the cardboard is bonded to a thin layer of plastic to protect against moisture and improve the overall appearance.

Forming: The laminated cardboard is then formed into its final shape using specialized machinery. This process includes folding and gluing the cardboard stock to form the rigid structure and seal the edges.

Finishing: After the boxes are formed, they are trimmed and fitted with complementary accessories like magnetic closures, ribbons, or handles.


In summary, rigid set up boxes are an excellent packaging choice for high-end and luxury items due to their strength, durability, and customization options. The production of these boxes is a complex process that requires specialized equipment and skills. Despite their high production costs, these boxes are an excellent investment for businesses looking to enhance their brand image and stand out from competitors.